Home  /  Resources  /  Metric vs. Inch

Metric vs. Inch Fasteners

They share the same shelf and some of them look almost identical — which is exactly how a metric bolt ends up cross-threaded into an inch nut. Here’s how to keep them straight.

Metric and inch are two separate systems, and they don’t mix. A few sizes are so close that one will start threading into the other — then bind and strip both.

The dangerous twin: M8 and 5/16″

An M8 is 0.315″ across; a 5/16″ is 0.3125″ — just two-and-a-half thousandths apart. They thread together a turn or two, feel “close enough,” then jam and chew up the threads. Here’s why:

1234565/16″-18inchM8 × 1.25metricthread 1: lined upby thread 4–5: crests collide → binds

First six threads, enlarged. Each M8 thread is about 0.006″ shorter than a 5/16″ thread — the red gap grows every turn.

If a bolt starts but suddenly fights you, stop and check the system — don’t force it.

The lookalike sizes

These sizes sit close in diameter. Same diameter doesn’t mean same thread — the pitches differ, so they won’t actually mate.

#10.190″M5.197″1/4″.250″M6.236″5/16″.3125″M8.315″3/8″.375″M10.394″1/2″.500″M12.472″
Diameters to scale. Grey = inch, red = metric. The highlighted pair is the one that fools people.
Inch sizeDia.Metric near-matchDia.Apart by
#100.190″M50.197″0.007″
1/4″0.250″M60.236″0.014″
5/16″0.3125″M80.315″0.0025″ — watch out
3/8″0.375″M100.394″0.019″
1/2″0.500″M120.472″0.028″

Diameters are the nominal major diameter (metric sizes converted from millimeters). Close diameters, different threads — never interchangeable.

How to tell them apart

1. Read the head markings — the quickest tell

Inch (SAE) — lines

Grade 53 radial lines
Grade 86 radial lines

Metric — numbers

Class 8.8property class
Class 10.9property class
Class 12.9property class

Metric bolts carry a property class number on the head — like 8.810.912.9. Inch (SAE) bolts use radial lines — three for Grade 5, six for Grade 8. See the grades chart.

2. Check how the thread is called out

M8×1.25
metric8 mm across1.25 mm between threads
5/16–18
5/16″ across18 threads per inch

Metric is diameter × pitch in millimeters. Inch is diameter–TPI. Different language, different system.

The simple rule

✓ Spins on by handSame system. Keep going.
? Measure itLands on a tidy millimeter (6, 8, 10 mm)? Probably metric. A clean fraction? Probably inch.
✗ Starts, then fightsStop — you may have crossed the two systems.

When in doubt, bring both pieces in and we’ll gauge them in seconds.

Bring the part, skip the guesswork

Not sure if you’ve got metric or inch? Bring the bolt, the nut, or the part it came out of. We’ll gauge it and match it exactly — no cross-threaded surprises.

← Back to all resources